Fitting
guide:
This
is a description of the process and only and should
be used in conjunction with the instructions supplied
by the manufacturers This information is used
at your own risk.
| Parts:
-
1 Cylinder protection piece bottom left
- 1
Cylinder protection piece bottom right
- 1
Cylinder protection piece top left
-
1 Cylinder protection piece top right
-
1 Cross piece top 1 Cross piece bottom
|
- 4
rubber/metal components
-
25/10-M6x18.5
- 2
Hex screws M8x30
-
2 U washers M8 small
- 4
Hex screws M6x20
- 4
Hex screws M6x35
-
20 U washers small
- 12
self-locking nuts M6
|
Instructions:
1.
Assembly Notes:
1) These instructions refer to the photos in the
printed german instruction sheet.
2) Please fasten all screws loosely at the beginning.
Wait until the very end to fully tighten.
1. Preparation:
a. Removal of the seat and tank from the motorcycle.
Have as little fuel as possible in the tank. Place
the bike on its center stand and remove both seats.
On the right side, remove the plastic fuel line
cover. Also on the right, locate the 2 smaller
diameter vent lines, and disconnect the lines
from the plastic coupler, leaving the lower lines
attached to the frame. Next, still on the right
side, disconnect the multi-pin electrical connector.
Clamp the upper fuel line closed, then disconnect.
Disconnect the lower fuel line. Be prepared for
a small amount of gas to drain (this is why some
install the QD connectors). Remove the tank mounting
bolt on the rear right, and carefully remove tank.
b. Removal of the stock skid plate. The 4 BMW
rubber/metal cushions need to be exchanged with
the 4 new cushions included with the new bars.
Note that one of the protruding studs has been
shortened. The shorter stud (14 mm long)
goes upward - into the engine housing.
Next, unscrew the 2 screws from the original frame-left
and right. (see picture 1)
2. Assembling the Left Side:
Begin by placing the stock skid plate of the bike
over the threaded piece of the rubber cushion.
To simplify the assembly of the cylinder protection
(CP), we recommend temporarily fastening the skid
plate to the right side with 2 M6 nuts to prevent
it from falling. Hand tighten the nuts. Next,
place the pre-mounted left CP piece over the threaded
piece of the left rubber/metal component using
the M6 U washer and M6 nut to lightly fasten.
The top fastener of the CP follows on the threaded
piece of the frame where the housing is fastened.
The CP flap should be between the frame and housing.
Use a M8x30 hex screw and a M8 U washer for this
attachment. (see picture 2)
3. Assembling the Right Side:
Follow the instructions for the Left Side assembly
to install the Right Side.
4. Assembling the Bottom Cross Piece:
The bottom cross piece is connected using 2 M6x20
hex screws, 4 M6 U washers and 2 self-locking
M6 nuts. The bent part of this piece should be
connected on the driver's right. (see picture
3)
5. Assembling the Top Cross Piece:
The top cross piece is also connected with 2 M6x20
hex screws, 4 M6 U washers and 2 self-locking
M6 nuts. (see picture 2)
6. Final Assembly:
Fully tighten all screw connections. Replace the
fuel tank in the reverse process as the removal
and connect the fastening flap with the original
screw. Lastly, replace the seat to its original
position. Final Note: Re-tighten all connections
after approximately 50 km (30 miles) of riding.
In order to disassemble the engine protection
plate (for oil changes, etc), you can remove both
side pieces of the CP by separating the top and
bottom. To do this, simply unscrew the 2 screw
connections on the CP piece and also the nuts
from the engine protection piece. (see picture
3)
Supplier:
Bracken Motorcycles |